PCW Catalytic Substrate Support Mats

SaveGuard was the first company in more than a decade to develop and launch a completely new range of support mats using polycrystalline alumina fibre.

SaveGuard’s KatPak mats are made, using the latest manufacturing technology. The product offers full integrity for diesel, gasoline and natural gas engines, and a best-in-class performance in high-gap expansion systems. Both characteristics are intrinsic to modern, fully insulated exhaust systems.

The KatPak extended range guarantees a bespoke, value-added service that can deliver the lowest cost, lowest risk solution.

Why choosing KatPak ensures compliance to the latest emissions regulations

  • A support mat made from high quality, PCW (polycrystalline wool), to ensure superior holding force and durability
  • Single basis weight for gaps up to and over 10mm, to optimise material costs​
  • Edge retention not required, to reduce manufacturing costs​
  • Wide GBD (gap bulk density) therefore no calibrated canning required, which reduces manufacturing or equipment costs​
  • Application temperatures up to 1200°C, to cover all common fuel types​
  • Supplied globally from our European, Indian, North American and UK facilities, to significantly reduce shipping and duty costs
Connect with us to discuss your project

Our products

Stay ahead of environmental and legislative requirements with our market-leading thermal and acoustic insulation solutions. With over two decades of engineering expertise, you can rely on our textile-based products which are designed for enhanced performance and high safety standards for many sectors across the automotive, construction, mining, aerospace, maritime, power generation, rail, and agriculture markets.

Our expertise in early problem detection and adaptable materials innovation delivers reliable, compliant, and future-ready solutions which manage sound and heat from the engine compartment to the exhaust tailpipe. We support many of the world’s leading brands who are innovating for a cleaner environment.

Discover the SaveGuard product portfolio which is meticulously designed, tested and manufactured to meet the rigorous demands of on- and off-highway sectors using state-of-the-art technologies in our European, Indian, North American and UK manufacturing facilities.

Insulation Jackets

Insulation Jackets

View now
FlexShield

FlexShield

View now
AcoustiFlo

AcoustiFlo

View now
ThermoLastic

ThermoLastic

View now
MetCap

MetCap

View now

Want to know more?

If you’re looking for further information, please get in touch to discuss your project’s requirements with our team.

Connect with us